Just bought a Cozeburn 250 from my local dealer. Havent dug my trench yet for the install, but I am starting to believe that there is little room for skimping on this piping. I believe Charlie has a great point - "just do it once."
WillieG, I like your idea of using a larger outer casing as a thermal break. Seems like the dual purpose of thermal break and using it as a conduit and being able to reinsert a different inner system could have its advantages too, as long as youre not gonna try to push thru too much length. Who knows, someone could invent the magic bullet next year and the conduit would let you make the swap with minimal or no digging. Worth the money, Id say!.
The dealer I got my OWB from recommends a product called MicroFlex. It comes in single, dual, and quad pipe configurations. It is, I think, made in Belgium. Not cheap at $13/ft., but I see at least one thing about it that kinda sells me - it is waterproof. The foam wrap that surrounds the piping is made of closed cell polyethylene. To the touch it feels like semi-rigid plastic foam, obviously made up of small plastic air bubbles. There is an inner core, which holds the piping (separated) and about four layers of sheet wrap around the core, all tight inside a flexible plastic duct.
Just about anything that gets buried in the ground is gonna try to take on water and it sure seems to me that once you take on water from the side or even thru the end of your casing, youre losing heat BIGTIME!, but only if the foam is permeable. Ive heard of those wrap systems that fit together in halves and get taped together, but Im wondering how these type wraps keep water away from the lines. Do they really seal THAT well?
You guys can check it out here:
http://www.microflex.be/en/products/uno-duo-quadro.htmlMaybe someone is more up to speed than me on interpreting the insulative value numbers on this. I think the .pdf files give some numbers. The stuff you guys already mentioned might be better, and I want to check into that when I get time. All I can say at this point is that I have heard quite a few horror stories about strips of green grass in 10 degree weather and I want to avoid this at all costs. Im not really into cuttiing wood all summer just for the sake of exercise, either, so anything that can be done to make my system more efficient is worth the money to me.
Just to throw something out here as food for thought, Ive heard a lot about using different materials (pea gravel, sawdust, styrofoam, etc.) around the casing. Does it make any sense to think that a good layer of quality clay should be laid in outside of the other stuff to serve as a water barrier? I once heard of guy who had a pond dug that wouldnt hold water because the natural soil in the area was too granular to hold the water in. It kept leeching out. After having the pond lined with clay, it held water.
How important do you more experienced guys think it is to be waterproofed? What other measures can be taken to hold precious heat in?