i have this unit, new to me this year, been up and running for about 6 weeks and here is my .02
heating a 2k sqft home, DHW and garage with a modine heater.
Im burning less then ideal seasoned wood, its been cut and split for 3 months. (Oak, maple, birch, beach)
Upgrades: New Door, drain holes in the fire box, upgrade reaction chamber kit.
I also welded many crack in the air channels, looks like stress from heat causes cracks around the air holes.
25-35 degree weather I have no issues maintaining 185 degrees on the boiler, 0-15 degrees has been a challenge, as Bigwood said, patience has been key. Also need to keep feeding the wood to it before it gets down to coals. colder weather thats about every 12 hours.
if you keep the wood to it (filling when its down to about 25% remaining) then it will maintain temp, but if you lax on the wood and let it get too low, it take days to recover... again the quality of wood im sure has a lot to do with this.
the biggest issue Im having is due to the wet wood and creosote building up in the fire box, which then lends itself to blocking up the air channels. once these are blocked and restrict air flow you get areas that burn hotter within the fire box and the result is your wood does not fall into the coals as it should. Temp drops and then you fight to get it back up.
A friend of mine has had the same unit new from day 1 and this is his 6th year with it. he does have similar issues, but he also has given me a few tips that have surly helped the unit perform better.
Loading wood, dont let it burn down too far, fill it as often as you can in cold weather - no longer then 14 hours. Also, stacking the pieces of wood so that the bark is always up and stack so you reduce the air gaps between the wood.
Clean out your reaction chamber weekly. scrub your air tubes every 2-3 weeks.
maintain a good bed of coals, about every 2 weeks let the unit burn down to coals, with a shovel/rake, move the hot coals to one side and shovel out the ash bed - push the coals to the other side and repeat. this will allow you to keep a good amount of coals and your restart up time will be much quicker.
wrap your exposed pex lines in the back of the unit with insulation. its minimal but it helped.
overall Im very happy with how the unit is performing and with a bit more experience Im sure I will get the hang of it.
I have been burning wood for 5 years to heat the house, wood stove inside. loading it 5 times a day, dealing with too hot, then too cold in the house. I dont miss those days
I paid 5k for the unit used, got another 4k into thermopex (unit is 120' from the house), Hx, plate X, modine, piping, etc... knowing that 9k could buy you a very efficient boiler for in the house, I had to weigh the savings of wood vs. oil over 5 years - I have great access to free wood so Im prob closer to a 4 year payback.