Great question to ask.
Not much talk of theory on here usually,but just about furnaces in a whole.I have done research on these OWB's my self for over 5 yrs.I had came to the same conclusion you had on building a gasifier as the only way to go.Now nothing is wrong with a regular boiler as long as they are efficient in thier design.
Now before I built my furnace I was going to build a standard type of furnace.I didn't think had the resources to get some of the materials at a resonable price,or the time to change my drawings and designs.I was able to get my materials through a friend which made it possible to go the gasifier route.
I would like to say thanks for the compliments on my boiler ,and my building of it.
And you are more than welcome to come up to my shop and check things out.COme with your work clothes on though.I always put peeps who come to the shop to work.
Now if you look at The Natures Comfort and The Portage and Maine,or others out there the principle is the same.The smoke is forced to a secondary burn chamber were induction air is reintroduced to restart the burn.
Now this burn has to be done in a refractory chamber.The refractory holds the heat to help restart the burn when the furnace at idle.Plus the burn is done at a higher heat temperature.Go check out the videos on you tube to see the high temps.Now after the secondary burn you want to pull all the btu's you can from it.That is the reason for the travel paths and tubes running through the water.The paths in the refractory absorb the heat as the exhaust passes through and transfers it to the water jacket.Then the exhaust will exit out the flue pipe.I am no expert on gasification,but I have learned enough to be dangerous.
A gasifier will burn green wood.It shines though when seasoned wood is used.The effieciancy of the unit is reduced to the need to dry out the wood which will induce more moisture into the burn chambers which the stove has to overcome.
I have a friend who is using a NC GT-500 to heat 2 homes,and it does a great job.He does use more wood as he did not get a supply of good seasoned wood to feed it.He just cut a sesoned ash and used some this week ,and said it was definately a major improvement of the greener wood.
Now the 2 furnace manufacturers I mentioned earlier in my opinion make some real nice pieces of equipment.I think thier designs are good.If I had the money ,and was just buying a new one. That is where I would go to spend my money.
I am sure I have made this clear as mud,but I hope it is a little more info you were looking for.