Ridgekid - no, I didn't remove the screen. I wanted it to function as a spark arrestor since I've seen enough hot cinders come out and hit the ground glowing (at least before I added the extension). Setting the woods on fire wasn't high on my list of goals for 2012.
I'll post a picture of it later, but I installed it around 7:30 PM on a pretty cold night. I loaded the furnace late that night pretty heavily (probably stacked a little higher than Heatmor suggests, but I wanted a long burn through the night). Had good coals and some log carcasses in there by 7:30 AM the next morning. Most of the mesh and the underside of the cap had turned black (as expected), but I also had brownish creosote streaks all down the shiny chimney extensions and, to a lesser degree, down my Heatmor's roof to the edge and dripping to the ground. Never seen that prior to extending it. I did NOT see any signs of liquid like that inside the firebox, on the door, etc. Was strictly on the chimney and roof.
Lovely. Every "improvement" I make seems to come with some new irritation.
So is the creosote normal as a result of this? Is it due to overloading the furnace and not getting the right burn? I'm pretty sure my wood (all oak) is in the 20-30% moisture range according to my moisture meter (and as recommended by Heatmor in the manual).
As I said, I'll post a picture in a bit when I have a chance to take one.
Thanks!
- Aaron