woodman,
Before I had my first gasser, I had one that I built 5 years ago. It is a pipe-in-a-pipe design with a water baffle that was 4" from the bottom. It is force fed by by two blowers, one in the loading door and one in the rear. The air from the rear fan was routed through the exhaust to preheat the air, then injected just after the baffle where it was fire brick lined. Once the fire brick achieved a certain temperature, the smoke would ignite(with help from the heated rear fan air) and it would burn smoke free. I did what so many out there do before building one- in that I stole some efficiency ideas from a few of the better manufacturers and incorporated them in to mine. It is a very efficient boiler for what I had in to it. I would consistently use just half the wood that one of my friends used with his store bought boiler. We have close to the same heat load, me maybe a bit more, as insulation apparently wasn't very popular around the turn of the century.
Sounds like you've done a good job researching OWB's. By the way, where do you call home in our greatest of state's?
chadley,
There are those who will maintain that the gassers are a lot more work, but they tend to be the ones who've never owned one. In the long run, they are much less work, as the wood consumption is much less, and that's where the hard work is as far as I'm concerned. The maintenance work, however, does require more time. I have my brushes in the compartment on the back of my boiler, so when I decide to clean, everything's right handy, and I can easily do it in ten minutes once/week.
As far as what your Hawken dealer told you, I guess I'm hoping he wasn't referring to efficiency points. I'm sure he can't be, as that would be an untrue statement, to say the least. I have only seen one Hawken and it was at a farm show. Unless they've changed their burn chamber design in the last year or two, they will not come remotely close to any of the EPA gassers where efficiencies or emissions are concerned.
You must have misunderstood the part of my post where maintenance is concerned. As far as I know, all gassers out there require more maintenance than their conventional cousins. How much more I'm sure depends on the manufacturer. I've operated an Empyre 100 and my P&M 250, and I can assure you that maintenance is a cake walk.
On a more personal note: I wish you were a lot closer to me. You are way too cheap on your wood prices. At $65 for 3/4 cord, I'd probably never go to the woods again. 3/4 of cord of hardwood will sell for about $125 up here.
Sounds like you are on the right path regarding your first purchase. Do boat loads of research. I agree with merrelroofing and woodfuel in that you only want to do this every 20 years or so, so make your choice an educated one.
Marty