Have been running my 2400 for 3rd year now, heating a 4000 sf "Garage"/living area; all inslab radiant
Over the coarse of the summer built house, about 3500 sf; mix of inslab and under floor. Went to fire up house a couple of weeks back and everything worked great, accept very little to no flow in slab. Wasn't too concerned at this point cause it wasnt cold. Well 3 weeks later its getting cold and I had to get serious about finding problem, cause it dodnt fix itself; so here is how I proceeded:
1) Checked each loop top make sure I had not crossed between manifolds (Check, hooked up right)
2) Checked supply/return lines to ensure they did not get crossed (Check, hooked up right)
3) Check plumbing in Mech room (Everything good except 3-way mixing valve installed backwards - resolved)
4) Though pump was under sized (dropped in a Grundfos 26-99, WAY OVERKILL)
STILL NOTHING
5) Finally, starting tearing everything apart, to replumb again
WALA - found a check valve that had fallen out of original pump, got flipped around and fell down supply pipe - so here I was trying trying to pump again a check valve.
Removed stupid *%&^ check valve and it works, heat.
[attachment deleted by admin for space issues]