I've been looking at a new OWB and the subject of pressurized vs non pressurized boilers has been a discussion, I've been told many things about each, first off, I understand the whole concept of pressurized boiler being a pressure vessel, which doesn't really bother me any, I've been around pressurized boilers all my life, all the houses I've lived in the last 25 years have been hot water heat with cast iron radiators.
My main question is this, how come the pressurized boilers I've been around most of my life, have had no rust out issues and were anywhere from new to over 30 years old, the older one's were fuel oil, and the newer one's were switched to LP gas and my wood doctor OWB has had rust issues in the first 5 years, is this a freak accident, poor quality steel, water issues, which is the same water as in my previous pressurized gas boilers or is there something to the idea of pressurized systems less oxidation issues. My gas boiler people are telling me one thing, and the OWB sales people are telling something else.
There are a couple pressurized OWB's on the market, I've talked to several who own each brand, and from what I can tell, the stainless steel construction has had issues with leaks.