Intense drive,my 2 cents worth,or 1/2 cent, - water capacity is a BIG part of choosing the right furnace,as well as how efficiently it heats that water.My Father's house has a Taco 007 pump,I have a Grundfos pump,between the two pumps we are circulating 36 gpm,let's say for easy figuring 30 gpm.Our first furnace held 300 gallons of water,so we totally circulated the water jacket in 10 minutes,not that you are using all of the heat,but certainly on a real cold day the furnace will be cycling quite often,using up the fuel( wood ) quickly. The second furnace held 160 gallons of water,so water jacket was totally circulated in 5.3 minutes, didn't have the reserve to keep up,took twice as much wood when it got real cold.Present furnace holds 555 gallons of water,so water jacket is totally circulated in 18.5 minutes,lots of reserve to keep up.
Can you get too big with your water jacket?Yes I believe so.Am I oversized with this furnace?Quite possibly,but I have to handle a lot less wood a lot less often,which suits me and my bad back just fine.The coldest it has gotten here so far is 12 above zero,so it hasn't really been tested yet.But in that" cold" snap,3 ten inch blocks held for over 12 hours,certainly the best of any furnace we have worked with,so we are using a lot less wood,putting wood in much less often,and never having the houses becoming cool during the night or early morning.