Outdoor Wood Furnace Info

All-Purpose OWF Discussions => Plumbing => Topic started by: Kingman719 on January 16, 2013, 02:58:28 PM

Title: New home old custom boiler has leaks need help
Post by: Kingman719 on January 16, 2013, 02:58:28 PM
My wife and I purchased a home in northern Maine built in 1890 the home has an old custom made wood boiler to heat the home other than that it has a woodstove the boiler runs fine but it has several leaks in the old copper pipes running to and from the home one underneath the boiler the system has one expansion tank and a taco cartridge circulator that when I plug it in makes no noise not sure if its suppose to or not the water is fed from my well pump but back to the leaks this boiler is huge and I was wondering if I could run pex to and from the boiler and could I use shark bite connectors or am I stuck buying a lot of copper pipe this is a big job because the pipes to and from the house are in a steel pipe one end through the foundation the other into the concrete house built around the boiler what are my options? Thanks for any help this is my first wood boiler the po told me you could load it up and it would burn through the night into the next day and heat the entire house sorry about the typos I'm on a iPhone there's no Internet here
Title: Re: New home old custom boiler has leaks need help
Post by: Scott7m on January 16, 2013, 03:00:27 PM
Yes you can use shark bite to go from pex to 1" copper
Title: Re: New home old custom boiler has leaks need help
Post by: Kingman719 on January 16, 2013, 04:28:34 PM
Okay thank you so much I was worried it would melt the pex or the seals in the shark bite I'm not sure if its 1" pipe though looks smaller is there a special type of pex I should use? So much cheaper to run 50ft of pex both ways to the boiler and house than copper not to mention not having to sweat pipe every ten feet
Title: Re: New home old custom boiler has leaks need help
Post by: Scott7m on January 16, 2013, 05:10:51 PM
Pex will be fine, the shark bites will handle it, I use them daily. 

Pex is generally rated at 180 degrees at 100psi, if it says that on it your fine... 
Title: Re: New home old custom boiler has leaks need help
Post by: dwneast77 on January 16, 2013, 08:19:19 PM
PEX is fine.  Should be PEX with oxygen barrier, which is just an extra coating on the outside of the pipe.  I was told to use it for heating applications as it doesn't lose as much heat as regular PEX.  I've used several hundred feet of it.  Seems to work great for me.
Title: Re: New home old custom boiler has leaks need help
Post by: RSI on January 16, 2013, 08:29:44 PM
PEX is fine.  Should be PEX with oxygen barrier, which is just an extra coating on the outside of the pipe.  I was told to use it for heating applications as it doesn't lose as much heat as regular PEX.  I've used several hundred feet of it.  Seems to work great for me.
You are correct that he should use oxygen barrier pex but not for that reason. (I would question everything that person said if I heard that, the OB has nothing to do with heatloss)

You want to use oxygen barrier pex because it is a pressurized system.
Title: Re: New home old custom boiler has leaks need help
Post by: Scott7m on January 16, 2013, 09:24:46 PM
Good catch RSI, I overlooked the pressurized part completely..

Yea I don't see how it's any  better in open systems, I don't see how it has any benefits
Title: Re: New home old custom boiler has leaks need help
Post by: dwneast77 on January 17, 2013, 05:05:07 PM
I got that from 2 sources actually.  My CB dealer as well as my local true value guy who I trust with just about anything (if you knew him you'd understand why.  A wealth of knowledge.)  Both know my system is non-pressurized.  And both said that regular pex just allows the heat to disperse out, huge heat loss.  I don't know.  I just went with it.  What do I know.  This system of mine is the only boiler experience I've had.
Title: Re: New home old custom boiler has leaks need help
Post by: Scott7m on January 17, 2013, 05:44:41 PM
I got that from 2 sources actually.  My CB dealer as well as my local true value guy who I trust with just about anything (if you knew him you'd understand why.  A wealth of knowledge.)  Both know my system is non-pressurized.  And both said that regular pex just allows the heat to disperse out, huge heat loss.  I don't know.  I just went with it.  What do I know.  This system of mine is the only boiler experience I've had.

Aluminum is not an insulator. There is no debating that. 

There is even insulated pipe on the market where the 2 - 1" lines are completely surrounded by PEX, the entire tile is filled with it.

If there was any difference in heat loss, we would have no reason to carry regular pex as the price difference isn't dramatic, but it's still the same priciniple, aluminum does not insulate
Title: Re: New home old custom boiler has leaks need help
Post by: RSI on January 17, 2013, 06:03:17 PM
If you can find one test anywhere that shows the slightest difference between oxygen barrier pex and non-barrier pex I would be surprised. The oxygen barrier is just a super thin coating of another type of plastic. It is there for one reason, to keep oxygen from getting through the pex.

There are many myths out there about oxygen barrier pex. Most started from someone that had no idea what it is for and it gets passed on to people that hear it and don't never bothers to research it. The Ace Hardware guy probably heard it from a customer and since thermopex only is available with OB a lot of different stories get started by the dealers.

I have sold insulated pipe to hundreds of customers and have heard many different thing that they have been told it was for. (many by central boiler dealers)

Title: Re: New home old custom boiler has leaks need help
Post by: dwneast77 on January 17, 2013, 06:23:52 PM
Well I guess my question would be, What is the oxygen barrier actually for?  Keeping oxygen in or out??  Does it stop condensation?  I have never seen any condensation on my lines even when water was flowing cold.  My manifold was condensating like crazy, ruined a pair of gloves sitting on it but the lines were dry.  I wonder if regular pex would have been condensating under those  conditions.  And what would that suggest if it did??   Maybe there is something else to it.  I don't know.  I have seen regular pex in a home basement running cold water and covered in condensation.  Things to ponder.    ???
Title: Re: New home old custom boiler has leaks need help
Post by: willieG on January 17, 2013, 06:39:36 PM
pex..pex ala pex oxygen barrier pex, copper or steel pipes will be covered with condenaste when the temps are right, condensate is caused when the temp inside the pipe is cold enough to cause warm "moist" air outside the pipe to give up it's moisture and it collects on the pipe now we do know copper is much beter at transferring heat than pex of any kind so it would stand to reason that copper would condensate before pex. that may be the reason you seen the manifold covered in water and not the pex. i can tell you this also, when i first start my OWB in the fall, for the first few minutes whent things are heating up i can hold my hand on the incoming pex lines but not the copper manifold
Title: Re: New home old custom boiler has leaks need help
Post by: dwneast77 on January 17, 2013, 06:49:47 PM
Yeah, it all makes sense willie.  I can hold my hand on my hot OB pex lines much longer that I can the manifolds.  I just wonder if regular pex would feel the same way or hotter.  Without having any installed to compare it's hard to say.

I'm just trying to figure out the real purpose of the oxygen barrier.
Title: Re: New home old custom boiler has leaks need help
Post by: willieG on January 17, 2013, 06:51:04 PM
ox barrier is to keep air from entering the water in the pipes
Title: Re: New home old custom boiler has leaks need help
Post by: Scott7m on January 17, 2013, 07:03:14 PM
Yea oxygen barrier is to keep u2 out, you can't have a closed pressurized system when o2 is free to move about. 

In terms of regular open boilers, I know of no benefits. 

Title: Re: New home old custom boiler has leaks need help
Post by: Kingman719 on January 18, 2013, 07:58:20 PM
Worked good with reg pex and shark bite but then the pump wouldn't work with the thermostat box so I wired it to a plug and plugged it in I noticed it was getting hot so I unplugged it only to notice the 21- with wind chill had frozen my new pex solid inside the new pipe I ran because I couldn't get old pipes out of the steel pipe then since there was no water moving in or out of the boiler she went well over 250f and I blew a steam valve off the copper pipe attached to the boiler probably needed to be replaced anyways but what a pita any tips on what to do now by the way what is this thing I'm calling a steam valve lol looks like a small canister with a valve stem but hey now I know my psi doesn't go over 30 so the pex is all good thanks again
Title: Re: New home old custom boiler has leaks need help
Post by: Kingman719 on January 18, 2013, 08:13:12 PM
Never mind common sense kicked in air bleeder valve anyone know if its okay to wore up my pump on a switch instead on the thermostat box? It's a taco 007 model
Title: Re: New home old custom boiler has leaks need help
Post by: Scott7m on January 18, 2013, 10:03:28 PM
Is your system pressurized????  If it is regular pex is not an option
Title: Re: New home old custom boiler has leaks need help
Post by: RSI on January 18, 2013, 10:19:39 PM
If pressurized and you used non-barrier pex it should be fine if you just put treatment in the water like an open system. Most pressurized boilers don't use any treatment which is why the OB pex is important.
Title: Re: New home old custom boiler has leaks need help
Post by: Scott7m on January 18, 2013, 10:26:18 PM
If pressurized and you used non-barrier pex it should be fine if you just put treatment in the water like an open system. Most pressurized boilers don't use any treatment which is why the OB pex is important.

True....  If he don't use treatment its gonna have a short life.

Title: Re: New home old custom boiler has leaks need help
Post by: Kingman719 on January 20, 2013, 05:04:27 PM
Just wanted to say thanks again got the pex lines installed had to run a pipe because I could get the old ones out of the steel pipe so ran PVC with heat tape for when they freeze and pour in fireproof insulation I had layying around I ran regular white sharkbite pex 180f at 100psi because I couldn't find the 200f stuff had to fiddle with the wireing in the pump alot gave me a scare stopped working temps went passed 250f got it back on pex and shark it's held up fine even at 250-300f my psi never goes over 20 no leaks or changes i was very surprised but thanks again guys
Title: Re: New home old custom boiler has leaks need help
Post by: Scott7m on January 20, 2013, 05:10:51 PM
Sheww wow

Are you going to put treatment into the system?
Title: Re: New home old custom boiler has leaks need help
Post by: Kingman719 on January 20, 2013, 05:38:14 PM
Lol didn't see the second page things are so tiny on this iPhone I don't believed its pressurized i don't understand the concept but this is my first and the only own I've has and it's an antique there's no place to add an additive the water is off of my well pump I turn a valve and it fills and I bleed the system other than that the pump circulates the water at 20psi it's also the household water pressure seems to stay at 175f as long as the pump keeps going this is a very primitive model compared to the ones I've seen online the dampener /air flap? Is opened and closed by a level with a dial on it it's at 40 now one side of the chain was off I put it back on I don't think it works right now maybe I got the length wrong? Soo it wouldn't be pressurized would it? It needs a lot of work but at least it works now has a rust crack in the back soon to be a hole i will have to weld in a plate of steel on a nice day
Title: Re: New home old custom boiler has leaks need help
Post by: Scott7m on January 20, 2013, 06:00:14 PM
Water can only get to 212 degrees if it's not pressurized

Your boiler ain't gonna last you long with being pressurized and using a regular pex, unless u add boiler treatment
Title: Re: New home old custom boiler has leaks need help
Post by: Scott7m on January 20, 2013, 06:01:18 PM
Just read more of your post, yea...  I mean shoot...   This ain't good
Title: Re: New home old custom boiler has leaks need help
Post by: Kingman719 on January 20, 2013, 06:48:18 PM
Well that sucks. Your right it is pressuriZed. Soo what type of additive would i need to find a way to add? Can I pour it in the expansion tank and screw it back on? How fast will this corrosion happen? Thanks again the existing crack and rust is not on the water jacket it's at the rear of the burn chamber
Title: Re: New home old custom boiler has leaks need help
Post by: Scott7m on January 20, 2013, 09:31:48 PM
I'm not sure without seeing where you would add the treatment.  But you need some boiler treatment, I have it available in quart sizes that treat up to 200 gallons..

The rust will start forming immediately, if o2 is in there, rust is happening

Title: Re: New home old custom boiler has leaks need help
Post by: Kingman719 on January 21, 2013, 03:45:52 AM
Well I'm sure there's already a large amount of rust in there corrosion was the reason the old copper pipes failed I'm curiouse if I could just add antifreeze would fix the corrosion problem and I wouldn't have to drain it every time I'm not running it
Title: Re: New home old custom boiler has leaks need help
Post by: Scott7m on January 21, 2013, 09:46:40 AM
Yea you could use antifreeze, but you'd have to use it at a 50/50 level to protect it.  So if your boiler was 150 gallon you'd need 75 gallons of antifreeze.  Probably $700 worth