Outdoor Wood Furnace Info

All-Purpose OWF Discussions => Plumbing => Topic started by: Cabo on March 17, 2014, 03:27:10 PM

Title: Pressurized vs. Non Pressurized
Post by: Cabo on March 17, 2014, 03:27:10 PM
I was on the jobsite today discussing OWB set ups and a guy with a Central Boiler told me this past fall he had removed the plate exchanger from his set up and the thing has been running better then ever.  I questioned him about tying the 2 systems together since the house boiler is pressurized and he said that the OWB is at about the same elevation as the house boiler thus they balance out.  I continued questioning him and he said that occasionally his 2nd floor baseboards would not circulate if OWB water level wasn't kept topped off.  This whole set up seems very strange to me from what I have read on here.  Maybe I'm not understanding the situation but it seems to be working for him.
Title: Re: Pressurized vs. Non Pressurized
Post by: mlappin on March 17, 2014, 04:35:17 PM
Well....if the closed system is now hooked to a open system, it's no longer closed. Might be working great, might work great for number of years, wonder what's going to happen to the closed boiler though?

Sounds to me like he had a flow problem or should have had a larger HX.
Title: Re: Pressurized vs. Non Pressurized
Post by: Sprinter on March 17, 2014, 05:31:07 PM
Increased indoor boiler corrosion and he will have air problems. If not always, then occasionally. Which he has already learned from topping off the central. If there was a warranty on the indoor boiler, there isn't anymore, so instead of lasting 30-40 years, it could be as bad as just a few more seasons. Hard to judge. Taco and grundfos circulators also require a minimum psi to keep the cartridge from failing according to their manual. It's not much.
Title: Re: Pressurized vs. Non Pressurized
Post by: yoderheating on March 17, 2014, 09:54:42 PM
 With no heat exchange between the two it will work better. But there are changes that have to be done to make it work. I have one customer who wanted it done that way and has had great success for many years.
Title: Re: Pressurized vs. Non Pressurized
Post by: slimjim on March 18, 2014, 03:47:30 AM
I WILL NOT install an open system boiler into a closed system without the use of a plate exchanger for the reasons already mentioned, it WILL lead to more expensive problems down the road.
Title: Re: Pressurized vs. Non Pressurized
Post by: LittleJohn on March 21, 2014, 09:50:24 AM
Also of note, is that once the system is all tied together and "OPEN" you should really begin to run SS or bronze pumps - the whole ozidation of pump valoute comes to mind

**yeah warrenty of gad boiler is shot once system is open

I personally went from open to closed system (OWB seperated by water to water HE) so that I could add Antifreeze to closed side and not spend $$$$ on the good glycol to add some level of freeze protection.  Also so I could install on 2nd floor, with less issues
Title: Re: Pressurized vs. Non Pressurized
Post by: Scott7m on March 21, 2014, 02:28:08 PM
Also of note, is that once the system is all tied together and "OPEN" you should really begin to run SS or bronze pumps - the whole ozidation of pump valoute comes to mind

**yeah warrenty of gad boiler is shot once system is open

I personally went from open to closed system (OWB seperated by water to water HE) so that I could add Antifreeze to closed side and not spend $$$$ on the good glycol to add some level of freeze protection.  Also so I could install on 2nd floor, with less issues

If you open a system up to where it's all one, I don't like that but it you do the water treatment will be in the entire system.   Why would you need to run bronze pumps in treated water then? 
Title: Re: Pressurized vs. Non Pressurized
Post by: MattyNH on March 23, 2014, 07:56:11 PM
I WILL NOT install an open system boiler into a closed system without the use of a plate exchanger for the reasons already mentioned, it WILL lead to more expensive problems down the road.
Agreed!!..I will have to say though CB does says it can be directly hooked up by depressurizing the oil boiler…. I don't dont agree with it at all with a open system
Title: Re: Pressurized vs. Non Pressurized
Post by: Sprinter on March 24, 2014, 07:23:03 AM
Theres no warranty on taco and grundfos circulators when used on open or chemical treated systems unless they are bronze or stainless. I have seen Taco warranty tho when it was a real obvious manufacturer fault regardless.
Title: Re: Pressurized vs. Non Pressurized
Post by: idahohay on March 24, 2014, 11:24:16 AM
Side question: does it make sense to go with a stainless circulator in a stainless OWB?
Title: Re: Pressurized vs. Non Pressurized
Post by: LittleJohn on March 24, 2014, 12:16:55 PM
Side question: does it make sense to go with a stainless circulator in a stainless OWB?

If its an open system (ss and bronze should be your only two thoughts)  8) - If its closed loop, you will be ok with a cast iron

Oxygen is sneaky it will eat out the hardest to replace Non-ferrous components in your system.
Title: Re: Pressurized vs. Non Pressurized
Post by: idahohay on March 24, 2014, 01:34:17 PM
LittleJohn, thats what I was thinking.  My boiler is a Heatmor and not pressurized. It has a ball on a rod in the top overflow but to me it is open and currently have a ss pump (007) but may need to upgrade and not looking forward to the cost.
Title: Re: Pressurized vs. Non Pressurized
Post by: LittleJohn on March 24, 2014, 02:53:30 PM
Sorry to help in the HIJACK of a thread, but idahohay - could you not just get the replacement cartridge for the pump, instead of replacing the whole pump or pump head.

How about this one - pricing between the cheapest 3-speed SS Grundfos and SS Grundfos Alpha - is typically less than $10; which is still about 3x what you pay for a cast iron pump.
Title: Re: Pressurized vs. Non Pressurized
Post by: Sprinter on March 24, 2014, 04:07:45 PM
Should always use stainless or bronze in any open system. It eliminates any corrosion lock up or failure related possibilities. And it will never add corrosion debris to the system. 007 SSF5 is under $200, a cartridge will also do but only a little cheaper than whole unit.
Title: Re: Pressurized vs. Non Pressurized
Post by: idahohay on March 24, 2014, 05:24:46 PM
Sorry I wasn't clear. I'm adding my in floor primary/secondary loops via fphe and the 007 will be facing more head, especially if I use 30% or more glycol so maybe higher head circulator. Sorry to get off topic.
Title: Re: Pressurized vs. Non Pressurized
Post by: Cabo on March 25, 2014, 05:03:42 PM
If you were going to use a Grundfos 15-58 on the OWB side would you replace it with a 15-55 stainless model.  I see that it goes from 1/25 hp to 1/12 hp but don't see a 15-58 in stainless.  Also, would there be any advantage to go to a 230V model?  Assuming it would draw less amps but they don't give any amp specs on the 115V model.  Maybe i'm looking in the wrong place.
Title: Re: Pressurized vs. Non Pressurized
Post by: LittleJohn on March 28, 2014, 08:24:27 AM
I would compare pump curves and see if the 2 pumps are comparible - but since you will be running SS I will refer to my earlier state since the $$$ between a 3 speed 15-55 and an Alpha is so small; I would run an ALPHA
Title: Re: Pressurized vs. Non Pressurized
Post by: Cabo on April 14, 2014, 04:58:05 PM
Just an update on the original post.  Like you guys said, the pump ended up going.  Less then a year it lasted using it in an open system.  I think the pump already had some use on it before the switch but still.  I asked if it was replaced with a SS and it wasn't.  Do it once and do it right.
Title: Re: ProFab has some issues!
Post by: TheBoiler on April 14, 2014, 05:37:38 PM
I grew with radiator systems, open, using Oil or Gas as a fuel source, they were the norm. Would need a header tank.

The problem that has been mentioned is one of water quality. I am not sure how that differs with a pressurized system, needs a header tank.

Where I grew up it was a hard water area, standard service for a plumber to flush them out as the pipes and radiators clogged up, I think you could rent the equipment.

Pumps were not exotic, obviously they would go, more so if you had not kept up on water treatment.

As an aside even if you have a Pressurised system disconnected from an OWB with a heat exchanger, there is still a pump in the boiler pumping the water around.
Title: Re: Pressurized vs. Non Pressurized
Post by: Sprinter on April 14, 2014, 06:44:55 PM
What do you mean you asked if it was replaced witha SS model. Did you have someone repair it for you?
Title: Re: Pressurized vs. Non Pressurized
Post by: Cabo on April 14, 2014, 07:29:21 PM
I asked if when the pump was replaced if they used a stainless steel or brass instead of a cast iron.  I know the owner replaced it himself.  As I recall it is recommended not to use a cast iron pump in an open system due to the warranty.
Title: Re: Pressurized vs. Non Pressurized
Post by: Sprinter on April 14, 2014, 09:27:44 PM
I get it now, yeah cast iron + open= no warranty