Outdoor Wood Furnace Info

Outdoor Furnaces - Manufacturers WITH EPA-Certified Models => Central Boiler => Topic started by: Roger2561 on May 01, 2015, 04:16:09 PM

Title: E1400 Crack Found
Post by: Roger2561 on May 01, 2015, 04:16:09 PM
Hi, about a week ago I shut down my E-Classic 1400 and I began cleaning it a couple of days ago.  Last night as I was scraping the creosote from the back corners I notice a crack had developed in the rear left hand corner.  It's the welded seam that makes up the air channel, the water jacket has not been compromised.  It's approximately 6 inches long.  I think I'll take the opportunity to call my Central Boiler rep and get an idea how much they charge for the removable panels that make up the air channel.  I might as well get the panels and have a pro install them so I no longer have to struggle cleaning the primary air holes.  I'll keep you posted as to how it goes.
Roger
Title: Re: E1400 Crack Found
Post by: slimjim on May 01, 2015, 05:43:36 PM
Let them know what you do for them here on the forum Roger, perhaps it might help!
Title: Re: E1400 Crack Found
Post by: Roger2561 on May 08, 2015, 02:49:51 PM
That a picture of the crack in the firebox of my E-Classic 1400.  Thankfully the water jacket wasn't compromised.  I'm still waiting to hear back CB whether they will pay a professional welder to weld the thing for me. 

http://s492.photobucket.com/user/Roger2561/media/Crack%20E-Classic%201400.jpg.html (http://s492.photobucket.com/user/Roger2561/media/Crack%20E-Classic%201400.jpg.html)    Roger
Title: Re: E1400 Crack Found
Post by: Roger2561 on May 08, 2015, 05:33:04 PM
The following is the response I received from Central Boiler after I submitted a picture of the crack earlier today.

"This crack will not effect the operation of furnace. I will make a note on the furnace history file that it was reported,  it is not urgent to weld this".

I don't know.  I don't like the idea of the crack being that close to the water jacket.  I'll definitely keep an eye on it next heat season.  Do you think it would be prudent to drill a small hole at the top of the crack to prevent it from opening further?   Roger
Title: Re: E1400 Crack Found
Post by: slimjim on May 08, 2015, 05:53:10 PM
A small hole may help Roger, what do they say about drilling it?
Title: Re: E1400 Crack Found
Post by: coolidge on May 08, 2015, 06:54:14 PM
Wow, I wouldn't leave something like that, wish I was closer I would weld it for you.
Some of the welds in that picture don't look promising.
Title: Re: E1400 Crack Found
Post by: Roger2561 on May 09, 2015, 02:42:14 AM
Slimjim, I didn't ask about drilling a small hole.  It never occurred to me until later in the evening.  I'll send another message when I have time, perhaps sometime tomorrow.  I think I'll go ahead and get an estimate anyway and at the same time have him/her look over the welds and include any touch ups in the estimate if they are needed.  Roger
Title: Re: E1400 Crack Found
Post by: slimjim on May 09, 2015, 02:46:37 AM
Why don't you try to PM Big wood, he has refurbished a few of the CBs air channels I think?
Title: Re: E1400 Crack Found
Post by: Roger2561 on May 09, 2015, 02:56:50 AM
Great idea.  Thanks. 
Title: Re: E1400 Crack Found
Post by: slimjim on May 09, 2015, 03:20:23 AM
What the heck are you doing up so early anyways? I thought I was the early riser on here.
Title: Re: E1400 Crack Found
Post by: Roger2561 on May 09, 2015, 05:05:34 AM
Regardless of what day of the week it is, I'm usually out of bed around 3:30am.  For some reason my internal clock wakes me at 3:30 so I get up and get the day started.  But, I must admit I overslept this morning.  I woke at 4:00am, the day is nearly over. 
Title: Re: E1400 Crack Found
Post by: mlappin on May 09, 2015, 06:34:00 AM
Wow, I wouldn't leave something like that, wish I was closer I would weld it for you.
Some of the welds in that picture don't look promising.

My thoughts exactly, part of it looks more like an improper weld more than a crack as in the bead penetrated one piece of steel but not the other.
Title: Re: E1400 Crack Found
Post by: hockeyguy on May 10, 2015, 02:26:58 PM
Roger - I have a few cracks in my 2300's airbox as do other C.B. owners on other forums. Mine appeared in my 2nd year of use which was 3 years ago.
Title: Re: E1400 Crack Found
Post by: Roger2561 on May 10, 2015, 04:40:04 PM
Roger - I have a few cracks in my 2300's airbox as do other C.B. owners on other forums. Mine appeared in my 2nd year of use which was 3 years ago.

I'm curious, are they located along the weld bead or elsewhere?  I hope to have time tomorrow to call a welder I know (we went to high school together) and see what he has to offer.  Perhaps I can get him to fabricate a removable panel for me.  Roger
Title: Re: E1400 Crack Found
Post by: Big Wood on May 12, 2015, 02:57:47 AM
Hi Roger i sent you my pm gmail
Title: Re: E1400 Crack Found
Post by: Roger2561 on September 01, 2015, 07:02:10 AM
Well, I finally remembered to contact a welder to see what he could do for me regarding welding shut the open seam in the air channel.  He was the only welder that does house calls within a 50 mile radius.  The welder I had in mind does not do house calls anymore, he says the insurance is getting too expensive.  After he looked it over he said that it shouldn't much of an issue to close it.  He inspected the other welds too.  He said there appears to be more that are ready to fail.  I told him to touch up any welds he feels will be an issue.  He comes sometime next week to weld it.  Roger
Title: Re: E1400 Crack Found
Post by: Big Wood on September 10, 2015, 06:54:46 PM
Good to hear that you got someone to weld it have some  cold water  handy he'll need a drink or 2 good luck
With the project
Title: Re: E1400 Crack Found
Post by: Smokeless on December 29, 2015, 08:36:37 AM
Roger how did you make out welding that crack up in the cb??👍👍
What kind of metal are they using for the air passages??
Title: Re: E1400 Crack Found
Post by: Roger2561 on December 29, 2015, 03:37:58 PM
Roger how did you make out welding that crack up in the cb??👍👍
What kind of metal are they using for the air passages??

I hired a welder to do it for me.  He did a great job.  But, he informed me that he's not doing that type of welding anymore due to a bad experience with another customer.  I guess the guy had an old unit and he never took care of it but insisted that the guy weld the cracks for him.  He said every time he tried to weld, the material was so thin that it wouldn't hold and the customer is blaming him for making it worse.  So, he's not welding OWB's anymore for anyone.  Now I have to find another welder.

As for the air channel material, it looks like regular 'ol carbon steel, nothing fancy.    Roger
Title: Re: E1400 Crack Found
Post by: mlappin on December 30, 2015, 07:35:06 AM
Roger how did you make out welding that crack up in the cb??👍👍
What kind of metal are they using for the air passages??

I hired a welder to do it for me.  He did a great job.  But, he informed me that he's not doing that type of welding anymore due to a bad experience with another customer.  I guess the guy had an old unit and he never took care of it but insisted that the guy weld the cracks for him.  He said every time he tried to weld, the material was so thin that it wouldn't hold and the customer is blaming him for making it worse.  So, he's not welding OWB's anymore for anyone.  Now I have to find another welder.

As for the air channel material, it looks like regular 'ol carbon steel, nothing fancy.    Roger

I’m very careful who I do any farm repair work for, some people are just born to be ass aches and will do about anything to get something for nothing.

Hate to say it, but that welder is lucky he didn’t hear from the other guys lawyer demanding that the welder buys him a new boiler “for making it worse”.