Can someone who has done it give me some idea of cost to build your own. I have the know how and the equipment to do it but I don't want to spend more than I could get a new or good used one for. I am thinking about taking a 30" diameter 1/2" wall pipe about 36" long for my firebox and putting that inside a 48" 1/4" walled pipe. I will baffle the sides and return the water at the bottom so it has to go all the way around the firebox and be picked up by two outlets at the top and pumped to my water to air heat exchangers. Pumps would run all the time and I would use an electronic control to kick on the induction fan when the water got below a certain temperature.
Well, generally speaking your going to have some serious issues with the design you mentioned. First of all rate of transfer is wayyy slower through 1/2in steel vs 1/4. In doing some testing we sae that for each 1/8 of firebox thickness we lost around 13% in efficiency, so for example vs a quarter your already going to be 25 percent more wood to provide same amount of heat
Your returns and supplies are exactly opposite
Return water should come back to the top where its un natural, encouraging the tank of water to be balanced in temperature. Supplies off bottom, returns to the top. It eliminates countless problems, such as water in one corner being 150 and boiling hard in the opposite corner
In regards to cost, there can be a lot of thought and design going into a boiler that protects itself and is troublr free, far more to it than being able to weld so to speak. Costs, if your going to buy all new products to build the stovr be prepared to spend several thousand. If you scrounge around buying sxrap and throwing it together you may get by for half of that.
There can be a lot to building a stove thats trouble free and works.
Good luck!
And as far as used stoves, unless I for sure knee the story behind it or had previous experience with it, $1500 is about where I stand on them, and thats if there real nice