well guys, just wanted to follow up.....
I have messed around for the past two days trying various things to get this temp situation straightened out.....nothing seems to work.....i took the temp gauge probe and aqaustat probe out and coated them with the conductive goop....when i leave the rear access panel door open, the temp gauge reads 180 when the aquastat shuts the stove down at 180.....BUT, if i close everything up, when the aquastat shuts the stove down at 180, the temp gauge on the front only reads 170ish and my line temps gauges confirm this.
Could it be that when the rear access panel is close up it is getting to hott and therefor shutting the aquastat down early, giving it a "false reading"

hen any helpo would be greatly asppreciated....im running a heatmor 400 dcss. The dealer told me that mechanical stats are always a bit "off". Ive been burning with boilers for a long time and never had one be this off....i jusdont want my boiler running cold...i want constant temps b/w 165-180. i tried switching out aquastat with another honeywell and raising set point to 190 to see if that would offset and get me closer to an actual 180 shut off temp...it got me to about 174....and i dont really want to set it any higher than that without knowing it will stay constant.
Sorry for the garbled message...hope it makes some sense....any advice would b appreciated.
THANKS