OK sounds like somebody is not real happy with Brian at this point, in his defense, he is extremely busy with his end of P+M, please direct your questions and comments to me, on this forum so that we can help others with the same issues, thats my job! The small amount of steam that you are getting is not a problem at all, I would rather see it all day long than one of our units being run cold, most people can go to 190-195 without seeing steam but as the temps outside drop you will see more steam, just keep an eye on the water level, there is about 30 gallons of water above the crown point of the boiler, you will not hurt it by getting a bit low on water. As far as the door gaskets, yes please change them to the new silicone coated gaskets as they seal much better, PM me with your contact info and I will see that you get the replacement and I will give you my cell # for quick contact allthough I prefer to do troublshooting here as it will help someone else. As far as the boiler being over a year old, it is exactly the same as the boiler coming off the line today as it was last fall, we are not the huge manufacturer that can ramp up production in a moments notice, if we were you would have paid a far higher price as it costs lots of money to pay all those guys to stand around all summer waiting for the customer to make up his mind, we try to keep a healthy balance, I will be waiting for your PM